Asset Health Intelligence

Optimize decision making on predictions, anomalies, and production

CVector dollar-ranks the anomalies and predictions associated with each asset and tracks operator decisions so plant expertise is captured and compounds with each shift.

2 min ago Compressor C-204 UPTIME AT RISK $92K 15 min ago Compressor C-204 EFFICIENCY LOSS $41K 24 min ago Heat exchanger HX-7 FOULING $18K
Benefits

Asset health decisions ranked by margin impact

Recomendations LIVE $2.4M ANNUAL SAVINGS Optimize production planning +$480K PEAK LOAD SHIFT Reduce compressor load during 5pm peak

Dollar-ranked recommendations focus attention on top priorities.

CVector analyzes asset data in the context of operational and economic criteria so what is raised first as recommendations to operators are the issues that matter most.

Direct loss (visible) $120K Indirect loss (hidden) $520K True cost of failure $640K

Comprehensive analysis of direct and indirect margin impact.

CVector calculates margin impact broadly to include downstream, maintenance, and restart implications, so the full cost of asset failure in the context of operations.

Coolant Temp Self-Resolution Pattern Coolant return temp deviations on Line 2 may self-resolve Confidence: 92% Impact: Reduce downtime by ~4h per incident Source: Operator feedback in Chat

Operator knowledge that compounds, not retires.

CVector captures as input every accepted, rejected, and adjusted recommendation so expertise builds in the system rather than leaves when the shift changes.

Outcomes

Measurable impact across quality, downtime, and operator decisions.

Recommendations are dollar-ranked, so operators see which alert to act on first.

20-35%
Reduction in downstream rework
With quality issues caught mid-batch and routed to diversion in batch-based operations
20-30%
Reduction in unplanned downtime cost
Through optimized restart sequencing tied to real-time feedstock quality and economic analysis
Same-shift
Identification of scrap, thermal, and efficiency issues
With real-time diversion notifications
Dollar-scored
Anomaly prioritization
So operators see highest margin impact
How It Works

Continuous analysis for asset operating decisions.

CVector connects to existing controls and plant applications, contextualizing asset behavior with operating constraints and economic exposure.

EVALUATED WITHIN PLANT BOUNDS Every recommendation respects local context Shift EAF melt to 14:00 passes all 3 constraint checks Operating Constraints MIN 60 MW MAX 110 MW NOW 95 MW Feedstock Quality 52% CH4 · GOOD

Plant-specific constraint context

Recommendations are in the context of operating constraints, feedstock quality, and economic exposure specific to the plant

Symptom Throughput dip Tool 10 · −7% Root Cause Hydraulic seal Pressure loss on W-22 Calculated Cost $4.2k / day Lost castings + asset wear Operator ROUTING Dollar-Ranked Recommendation Replace W-22 seal in next maintenance window recovers $4.2k/day · confidence 91%

Root-cause identification

Root causes are identified and analyzed to calculate related costs before dollar-ranked recommendations are routed to the operator.

DOLLAR-SCORED MOVES Ranked by capturable value Modeled vs Observed BLIND SPOT Expected Observed Uncertainty Candidate Signals · Value to Detection Inlet gas temp probe +34% detection INSTRUMENT Vibration · blower W-22 +19% control INSTRUMENT Duct humidity sensor +3% · marginal SKIP Instrument 2 of 3 Skip the rest, no unnecessary hardware.

Expected-behavior modeling

CVector identifies which missing sensor signals would materially improve detection or control, helping teams avoid unnecessary instrumentation.

Shift EAF melt window to 14:00 LOAD SHIFT +$8.4k · low grid stress Learned over 240 decisions ACCEPT ADJUST REJECT Operating Constraints Accepted 68% 24% Rejected 8% Adjusted

Operators remain in control

Every recommendation is accepted, rejected, or adjusted by the operators so CVector captures plant priorities and operator expertise over time.

Testimonials

Built in partnership with industrial leaders.

Tristan Gilbert
CTO, Ammobia
"Our partnership with CVector gives us the analytical capabilities of a much larger company at a fraction of the cost and headcount."
Industries

Asset issues, dollar-ranked by margin at risk

Best fit for plants with alert fatigue, repeated equipment failures, quality drift, or missing sensor signals that impede operations and maintenance effort.

Chemicals & Industrial Gases

Fouled or underperforming units ranked by efficiency loss, downtime risk, and production impact.

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Dispatchable Power

Heat-rate degradation, fouling, metering drift, and restart-sequence anomalies ranked against dispatch margin.

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Metals & Foundries

Scrap, thermal, and efficiency issues caught mid-batch and routed to diversion, with quality outcomes predicted in real time.

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